Engine-CodesFord – P0402 2012 Ford Fusion

P0402 2012 Ford Fusion Code - Exhaust Gas Recirculation Flow Excessive Detected

Quick Answer

The P0402 diagnostic trouble code (DTC) for a 2012 Ford Fusion indicates that the Exhaust Gas Recirculation (EGR) flow is excessive. Common causes include Malfunctioning EGR valve, Clogged EGR passage, Faulty EGR temperature sensor. Severity is Moderate - service should be scheduled soon. The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.

What it means
P0402 2012 Ford Fusion indicates Exhaust Gas Recirculation Flow Excessive Detected.
Common causes
Common causes include Malfunctioning EGR valve, Clogged EGR passage, Faulty EGR temperature sensor.
Severity
Moderate - service should be scheduled soon.
Can I drive?
The vehicle may still be drivable for short trips if it runs normally, but avoid hard driving and repair it soon.
Table of contents Created and updated by William Orellana on Sep 17, 2024
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Code P0402 2012 Ford Fusion Description

The P0402 diagnostic trouble code (DTC) for a 2012 Ford Fusion indicates that the Exhaust Gas Recirculation (EGR) flow is excessive. The EGR system is responsible for recirculating a portion of the engine's exhaust gases back into the intake manifold to reduce combustion temperatures and lower harmful emissions. When the EGR flow is excessive, it means that too much exhaust gas is being reintroduced into the engine, which can lead to a variety of performance issues.

OBDII Code P0402 2012 Ford Fusion - Exhaust Gas Recirculation Flow Excessive Detected
P0402 2012 Ford Fusion Code - Exhaust Gas Recirculation Flow Excessive Detected

Common Causes of P0402 2012 Ford Fusion

  1. Malfunctioning EGR valve
  2. Clogged EGR passage
  3. Faulty EGR temperature sensor
  4. EGR vacuum control solenoid issue
  5. Carbon buildup in the EGR system

Symptoms of P0402 2012 Ford Fusion

  1. Check engine light illuminated
  2. Decreased engine performance and acceleration
  3. Rough idling or stalling
  4. Increased fuel consumption
  5. Potential emissions issues

How to Fix P0402 2012 Ford Fusion

  1. Begin by diagnosing the specific cause of the excessive EGR flow, using a scan tool to retrieve the DTC and pinpoint the faulty component.
  2. Inspect the EGR valve, passage, temperature sensor, and vacuum control solenoid for any signs of damage or malfunction.
  3. Clean or replace the EGR valve and passage if clogged with carbon deposits.
  4. Test the EGR temperature sensor and replace if necessary.
  5. Check the EGR vacuum control solenoid for proper operation and replace if faulty.

Cost to Fix P0402 2012 Ford Fusion

The cost of repairing a P0402 code on a 2012 Ford Fusion can vary depending on the specific cause of the issue and the labor rates in your area. On average, the parts for this repair can range from $100 to $300, while labor costs can range from $150 to $400. Overall, you can expect to pay anywhere from $250 to $700 for this repair. It's important to note that these are rough estimates, and actual costs may vary based on your location and the repair shop you choose. Be sure to consult with a professional mechanic for a more accurate cost estimate.

When is the Code Detected?

High Exhaust Gas Recirculation (EGR) flow control is detected

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About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0402 2012 Ford Fusion Code

1. What are the common symptoms of OBDII code P0402 in a 2012 Ford Fusion?

The common symptoms include rough idling, decreased fuel efficiency, engine hesitation, and the illumination of the check engine light.

2. What causes the OBDII code P0402 in a 2012 Ford Fusion?

The code P0402 is triggered when the exhaust gas recirculation (EGR) flow is detected to be excessive, often caused by a faulty EGR valve, clogged EGR passages, or a malfunctioning EGR temperature sensor.

3. How can I diagnose the OBDII code P0402 in a 2012 Ford Fusion?

Diagnosing the code involves checking the EGR valve for proper functioning, inspecting the EGR system for clogs, and testing the EGR temperature sensor using a multimeter.

4. Can I drive my 2012 Ford Fusion with the OBDII code P0402?

It is not recommended to drive your vehicle with code P0402 as it can lead to further damage to the engine and emission components. It is advisable to address the issue promptly.

5. What are the potential repair options for fixing OBDII code P0402 in a 2012 Ford Fusion?

Repair options may include cleaning or replacing the EGR valve, cleaning the EGR passages, testing and replacing the EGR temperature sensor, and resetting the trouble code.

6. How much does it cost to repair the OBDII code P0402 in a 2012 Ford Fusion?

The cost of repairing code P0402 can vary depending on the specific cause of the issue, but it generally ranges from $150 to $500, including parts and labor.

7. How long does it take to fix the OBDII code P0402 in a 2012 Ford Fusion?

The repair time for code P0402 can vary based on the extent of the issue and the repair needed, but it typically takes 1-3 hours for a professional mechanic to address the problem.

8. Can a DIY enthusiast fix the OBDII code P0402 in a 2012 Ford Fusion?

While some experienced DIYers may be able to address the issue themselves, diagnosing and repairing code P0402 often requires specialized tools and knowledge, so it is recommended to consult a professional mechanic.

9. Will resetting the trouble code fix the OBDII code P0402 in a 2012 Ford Fusion?

Simply resetting the trouble code may temporarily turn off the check engine light, but it will not fix the underlying issue causing code P0402. It is crucial to diagnose and repair the problem to prevent it from reoccurring.

10. What happens if I ignore the OBDII code P0402 in a 2012 Ford Fusion?

Ignoring code P0402 can lead to reduced engine performance, increased emissions, and potential damage to other engine components over time. It is best to address the issue promptly to maintain the vehicle's optimal performance.

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