Engine-CodesFord – P0191 Ford

P0191 Ford Code - Fuel Rail Pressure Sensor Circuit Range/Performance

Quick Answer

The P0191 diagnostic trouble code (DTC) for Ford vehicles indicates that there is an issue with the Fuel Rail Pressure Sensor Circuit. Common causes include Faulty fuel rail pressure sensor, Wiring issues or electrical connections related to the sensor, Fuel system leaks or restrictions. Severity is High - diagnose this code as soon as possible. Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.

What it means
P0191 Ford indicates Fuel Rail Pressure Sensor Circuit Range/Performance.
Common causes
Common causes include Faulty fuel rail pressure sensor, Wiring issues or electrical connections related to the sensor, Fuel system leaks or restrictions.
Severity
High - diagnose this code as soon as possible.
Can I drive?
Driving is not recommended if the warning light is flashing, the engine runs poorly, or safety-related symptoms are present.
Table of contents Created and updated by William Orellana on Aug 19, 2024
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Code P0191 Ford Description

The P0191 diagnostic trouble code (DTC) for Ford vehicles indicates that there is an issue with the Fuel Rail Pressure Sensor Circuit. This code is triggered when the powertrain control module (PCM) detects that the signal from the fuel rail pressure sensor is outside the expected range or performance parameters. The fuel rail pressure sensor is responsible for monitoring the fuel pressure in the fuel rail, which is crucial for the proper functioning of the engine's fuel injection system. When the sensor malfunctions or sends incorrect signals, it can lead to various performance issues and potentially damage the engine.

OBDII Code P0191 Ford - Fuel Rail Pressure Sensor Circuit Range/Performance
P0191 Ford Code - Fuel Rail Pressure Sensor Circuit Range/Performance

Common Causes of P0191 Ford

  1. Faulty fuel rail pressure sensor
  2. Wiring issues or electrical connections related to the sensor
  3. Fuel system leaks or restrictions
  4. Fuel pump malfunction
  5. Issues with the fuel pressure regulator

Symptoms of P0191 Ford

  1. Check engine light illuminated on the dashboard
  2. Engine misfires or hesitation during acceleration
  3. Decreased fuel efficiency
  4. Rough idle or stalling
  5. Difficulty starting the engine

How to Fix P0191 Ford

  1. Diagnose the issue by using a scan tool to read the trouble codes and perform a fuel pressure test.
  2. Inspect the fuel rail pressure sensor and wiring for any damage or corrosion.
  3. Replace the fuel rail pressure sensor if it is found to be faulty.
  4. Check and repair any wiring or electrical connections related to the sensor.
  5. Test the system after repairs are completed to ensure the issue is resolved.

Cost to Fix P0191 Ford

The cost of repairing a P0191 Ford code can vary depending on the specific cause of the issue. On average, the replacement of a fuel rail pressure sensor can cost between $100 and $300, including parts and labor. However, additional costs may apply if other components need to be repaired or replaced. It is recommended to consult with a trusted mechanic or auto repair shop for a more accurate estimate based on the individual circumstances of the vehicle.

Tech Notes for P0191 Ford













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Information for Specific Ford Models

About the author: William Orellana is a Master Mechanic and Mechanical Engineer with over 30 years of experience diagnosing and repairing vehicles. Learn more about his background.

Frequently Asked Questions about P0191 Ford Code

1. What are common symptoms of OBDII code P0191 in a Ford vehicle?

- Common symptoms include rough idling, poor acceleration, decreased fuel efficiency, and potential stalling.

2. What does the OBDII code P0191 in a Ford indicate?

- This code indicates a problem with the fuel rail pressure sensor circuit, specifically related to its range or performance.

3. What are possible causes of the P0191 code in a Ford?

- Possible causes include a faulty fuel rail pressure sensor, issues with the fuel pump, clogged fuel filter, wiring problems, or a problem with the engine control module (ECM).

4. How can I diagnose the P0191 code in my Ford?

- Diagnosing the code typically involves checking the fuel pressure sensor for proper operation, inspecting the fuel system components, and testing the wiring connections for any faults.

5. Can I still drive my Ford with the P0191 code present?

- It is not recommended to drive your vehicle with the P0191 code as it can lead to poor engine performance and potential further damage to the fuel system.

6. How do I repair the P0191 code in my Ford?

- Repairing the P0191 code may involve replacing the fuel rail pressure sensor, addressing any fuel system issues, checking and repairing wiring connections, or resetting the engine control module.

7. Will resetting the OBDII code P0191 in my Ford make it go away permanently?

- Resetting the code may temporarily clear it, but if the underlying issue is not addressed, the code is likely to reappear once the system detects the problem again.

8. Is it possible to prevent the P0191 code from occurring in my Ford?

- Regular maintenance of the fuel system components, such as timely fuel filter replacements and fuel system inspections, can help prevent issues that may trigger the P0191 code.

9. Can a DIY enthusiast fix the P0191 code in a Ford, or is professional assistance necessary?

- While some individuals with automotive repair experience may be able to address the P0191 code themselves, professional assistance is recommended for accurate diagnosis and proper repair.

10. How much can I expect to pay to repair the P0191 code in my Ford at a repair shop?

- Repair costs for the P0191 code can vary depending on the specific issue causing the code, but it's advisable to budget for potential sensor replacements, fuel system repairs, or wiring fixes, which could range from a few hundred to over a thousand dollars.

Discuss the causes and fixes for P0191 Ford OBDII Code

  • Soon after replacing my battery and installing a new alternator my engine trouble light cam on and the obd reader read a code of PO 0191. I cleared the light and has not yet returned. Do you think it was a electrical reaction, i.e. the system readjusting itself to the new replaced parts?
    Should I expect or suspect something wrong with the fuel rail sensor? 

  • You should not expect or suspect a problem with the fuel rail sensor. You should definitely wait until the light comes back ON, otherwise do nothing.

  • I am having the code PO O191 coming up and the truck runs but has no power it seems to chugg when you push the petal, has absolutely no guts at all. Should i try fuel filter first?

  • What model and year is your Ford?

  • I have had problems with my 2009 F450 for a few weeks. It loses power, especially going up hills or when accelerating (happens most around 3000-3300 RPM). The Ford dealership had it for a few days; but they were unable to "recreate the problem." (It was so bad I had it towed to the dealership.) It happened on the way home today and I had the codes scanned at Auto Zone. P0191 was the only one that came up. I had the fuel filter changed when it started happening, that hasn't helped. What should I ask them to check?

  • i have problems with 05 mustang replaced the sensor thats conected on rail but light still comes on and then the car has no power

  • I HAVE NOTICED MY BATTERY LIGHT COMING ON OVER THE LAST COUPLE OF DAYS AND TODAY MY CAR WONT START AT ALL. ITS A 55 PLATE MONDEO MK3 130 TDCI MY NEPHEW JUMP STARTED THE CAR AND I DROVE IT HOME BUT I HAD ALL SORTS OF LIGHTS AND READINGS AND NOW IT WONT START AGAIN, COULD THIS BE JUST A BATTERY FAULT?

  • My 2005 Ford Escape's ck engine light came on and the AutoZone computer read P0191 192 & 193. We replaced the fuel filter and it didnt fix it, replaced the Fuel rail pressure sensor and it went off and came back on, replaced fuel pump and its still not running right. I took it back to mechanic and only P0191 comes up but we are at a loss. The car sputters at starts and stops like its going to stall, it loses power at stops and while driving. Any ideas?

  • Have you checked for fuel pressure at the fuel rail? what is the fuel pressure?

  • On my 2007 f150 it was the fuel pump module near the spare tire(P0191), salt
    gets in between the steel frame and aluminum housing of the module and
    in my case the housing was split in half from corrosion. Takes about
    20min to change and $125 aftermarket module which comes with spacers so
    it doesn't sit as close to the truck frame

  • I am having this code P0191 always and getting wrench symbol (power train issue) lights up intermittently. What could be the root cause? 2007 Ford Explorer.
    BTW, i have P0741, B1676 & B1600 error codes as well. Thanks!

  • Start by checking for fuel pressure. If no fuel pressure is present then it may need a fuel pump. Also, since you had to jump to start the engine, you could had a problem with the alternator as well.

  • Codes are not related, you could start by checking the fuel pressure. If no fuel pressure is found you may need to replace the fuel pump.

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  • Greatly appreciated your prompt reply. Many thanks!
    :)

  • Our 2003 Ford Focus check engine light came on was bogging out sometimes when driving. We tested it and p0191 code came up. It now will no longer start. My husband replaced the fuel pump sensor but it didn't solve the problem. We no longer believe it is the sensor since it was determined it is getting fuel and spark. We are at a loss.

  • Do you know what is the actually fuel pressure? you may have fuel, but with not good pressure.
    If you find that the pressure is too low, you could start by replacing the fuel filter. If the problem persist you may have to replace the fuel pump.

  • Replacing the Fuel Rain Sensor then light went off and came back on to me seems as if you got a faulty part.Just because it is new doesn't mean much anymore,Have bought several new parts just to have to remove them take them back and get another one and re install.

  • I would do a compression check on it,Just did a customers car did exact same thing.Engine turns over sounds like it should but what happened was it jumped one tooth off time on the cam gear.Installed rebuilt head no problem since.Hope this helps.

  • hi I have a problem with my ford triton150 it is draining the battery even when the key isn't on it sounds like its coming from the fuel pump I tried to change 2 relays now and still nothing happens it will fire right up with a boost does any one no what the problem may be

  • Im having a p0191 code on my f250 ford. Its not rearing up over 3000 rpm and it doesnt pull hills. It gives a spark knock also.

  • You could start by checking the fuel pressure. Low fuel pressure could cause all of your symptoms. If the pressure is OK, you may have an intake leak. If you have low fuel pressure, then you may need a fuel pump.

  • How much should my fuel pressure be?

  • What year is your F250? I can get you the exact pressure from the service manual, but I need the year.

  • Its a 2006. Do i have to drop my tank in order to take out the fuel pump.

  • With the key ON and engine off, the pressure should be 35-45 psi and with the engine running 28-45 psi.

    Yes, you have to remove the fuel tank to access the fuel pump.

  • How do you check the fuel pressure on a 2006 V6 4.0 Mustang?

  • Also, this trouble code comes after the car has been idling for more than 5 minutes. And with elevated outdoor temperatures...

  • You have to use a fuel pressure gauge to check with a pressure. The gauge connects to the fuel pressure port on the fuel rail.

  • We have a 2006 Ford Freestyle with the code P0191. We were told it was a bad Fuel Pressure Sensor. We changed that. A couple days later the light came on and we changed the fuel filter. It was hesitating when accelerating had problems starting and dying after driving 10 minutes or so. We took it to a mechanic and he did a fuel pump pressure test. The car failed. So we changed the pump and the filter again. Drove fine for a week then the light came back. WE have cleaned the throttle body, the Mass Air Sensor, cleaned and emptied the gas tanks, checked the second sending unit all with a multimeter and it was fine. We are a thousand into the car and no luck. I am thinking the connection for the fuel pressure sensor is bad. Any ideas?

  • Good afternoon this is the third time this code is shown and it si the third time I have to change the fuel pump module and when this is done it work for about one month i the meantime i can change the module the mechanic make with wires a bridge in the connector eliminating the module.

    What can be causing that this fuel pump module damaging so quickly?

    Can someone help to guide my next action?

  • I have a 2009 Ford v10 in a E450 motorhome I got code PO191 Fuel Rail pressure code it still ran fine
    the rest of the trip home didn't spuderr run badly and didn't seem to use any more fuel

  • Is the engine light still ON? If there are no driveability problems, you should just clear the code for now.

  • What model and year is your Ford? did you use new factory Fuel Pump Module? One of the main reasons electric components go bad is poor ground. Excessive corrosion around the ground connection or loose bolts can cause poor ground connection.

  • I did clear the code

  • i have the same problem in mustang 2007 v6,
    Replace the pump spare and the same result.
    I am monitoring the fuel line pressure with the OBDII sensor, indicating a pressure drop when the engine or the environment is warmed.

  • i have the same problem in mustang 2007 v6, can you fix it?

  • i have the same problem in mustang 2007 v6, the p0191,
    Replace the pump spare and the same result.
    I am monitoring the fuel line pressure with the OBDII sensor, indicating a pressure drop when the engine or the environment is warmed.

  • You could have problems with the fuel pump. Next step is to check the fuel pressure.

  • Any other symptom besides the engine light? Next is to inspect and replace the fuel pressure sensor.

  • I change only the remplacement. I change the full kit pump. It works great. Is a smal check valve, it was the fail

  • I have an 07 ford mustang gt with the 4.6 in it. Had to change my fuel pump, old one crapped out completely on me. Got a Holley branded one, part #12-949. put it in. Right away p0191, p0193, and p2196. Changed the FRPS, fuel filter and FPDM. Now it's just a p0191. Fuel pressure sits at 74.4 and I can't seem to find what exactly is wrong. Any thoughts?

  • Unfortunately I'm not familiar with the brand o fuel pump you bought, but I just check the factory service manual and the fuel pressure should be between 35-70 PSI. Is the possible you go the wrong pump?

    Image

    Click here to enlarge image

  • It is a pump specified for the 07 GT. I've had experts tell me the FRPS should adjust the pressure down, but I've noticed the fuel pump keeps running when the key is on but the engine isn't running.

  • I'm having this code P0191 on my lincoln town car 2005.
    + p0401
    Check engine or service soon light is on.
    Where should i start?

  • Make sure there is enough fuel in the fuel tank. Then the next step is to check the fuel pressure. If the fuel pressure is OK, then you have to replace the Fuel Rail Pressure Sensor.

  • GREETINGS my f150 2008 has 110 psi of fuel pressure, probe with another pump and remains the same

  • Hello,
    I have a 2010 Ford Mustang V6 4.0L and have had a check engine light on the P0191 code. It first came up a year ago and came and went every couple of days. I didn't notice any performance issues up until recently. Occasionally, the car starts becoming shakey, and I begin to lose power (while driving) for a few seconds until I have no acceleration whatsoever, and the car sounds like it's suffocating and feels like there is no fuel. After I let go of the accelerator for a few seconds, it goes back to normal. This has been happening very frequently in the last few weeks. Today, however, while stopped on a traffic light and gear on "drive", my RPM started going up and down by 1000RPM in each direction and continued even after I began driving. When I let go of the accelerator at about 20mph, RPM was still very volatile for another minute or so, and then the earlier symptoms of shakiness, total loss of power, etc. followed.

    Side note: if this may be of any relevance, for the past few months I have been noticing that when I let go of the accelerator while on 5th gear (highest gear on this model), my car feels like it's being pulled back in the other direction repeatedly (it feels as if someone is pulling a rope from the back end of my car back and forth for a few seconds).

    I sincerely appreciate any help or advice you can offer me!

  • Sounds like you may be loosing fuel pressure. You should start by checking the fuel pressure.

  • where do you hook the gauge to test fuel pressure on 2005 ford explorer 4.6 ?

  • Unfortunately I don't have an image of the port, but there should be a port on the fuel rail.

  • I thought that, too. I have looked and, asked, can't find anything, was told to hook at the line before the fuel filter, seems like a lot of trouble, but........

  • did you find anything for me ?

  • It looks like you vehicle does not have a fuel pressure port, you have to disconnect the hose that connect to the fuel rail and install an special tool to check the fuel pressure.

  • thanks I made my own tool that hooks at fuel filter, worked great

  • i am having the issue with my ford fiesta 1.4 tdci the engine showed the code p0191 and few others like p0184 and p0183 what can cause all three to malfunction fuel temp fuel pressure and fuel temp intermittent please help

  • I have a 2005 ford expedition and my check engine light is on and I need to pass echeck . There are 2 codes that pop up P0191 and P0453. It has been on for over a year and it drives just fine. Unfortunately my husband had an accident and is now in a wheel chair in a hospital so I am stuck figuring this out by myself any ideas would be appreciated.

  • You could start by replacing the Fuel Rail Pressure (FRP) Sensor for the P0191 code, is the most common problem and that may take care of the P0453 code as well.

  • We have been working on a 2008 F250 Super Duty 5.4 that has the code P0191. We have replaced the FRP sensor and the fuel driver module. It still throws the code after driving for awhile and engine light comes on. This is the second FRP sensor that has been installed. Could it be the fuel pump itself?

  • Yes, the fuel pump or the fuel filter. The fuel filter is by far the most common problem that sets the P0191 code.

  • Hello, I need support on my ford escape fault code p0191. I change petrol pump but still the car is not accelerating as wanted