In some 1999–2003 Honda Odysseys and 2003 Honda Pilots, the EGR system may become contaminated or clogged. If this happens, the vehicle may hesitate or surge during light acceleration, and the MIL (malfunction indicator lamp)may come on with DTC P0401 (EGR insufficient flow) or P1491 (EGR valve insufficient lift). If DTC P0401 or P1491 is stored, or if the engine hesitate or surges, clean the EGR port, install an EGR pipe kit, and clear the code.
Check the 'Possible Causes' listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.
The cost to diagnose the P1491 Honda code is 1.0 hour of labor. The diagnosis time and labor rates at auto repair shops vary depending on the location, make and model of the vehicle, and even the engine type. Most auto repair shops charge between $75 and $150 per hour.
Low EGR flow control is detected
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