Replacing the Fuel Composition Sensor (FCS) or Flex Fuel Sensor usually takes care of the code.
Check the 'Possible Causes' listed above. Visually inspect the related wiring harness and connectors. Check for damaged components and look for broken, bent, pushed out, or corroded connector pins.
The cost to diagnose the P0178 code is 1.0 hour of labor. The diagnosis time and labor rates at auto repair shops vary depending on the location, make and model of the vehicle, and even the engine type. Most auto repair shops charge between $75 and $150 per hour.
The Fuel Composition Sensor (FCS), or Flex Fuel Sensor (service parts term), measures the ethanol-gasoline ratio of the fuel being used in a flexible fuel vehicle. Flexible fuel vehicles can be operated with a blend of up to 85 percent ethanol. To adjust the ignition timing and the air to fuel ratio, the engine management system requires information about the percentage of ethanol in the fuel.
Alcohol content information is supplied to the Engine Control Module (ECM) from the Fuel Composition Sensor. The Fuel Composition Sensor has an ignition positive circuit, a signal circuit, and a ground circuit. The Fuel Composition Sensor uses a microprocessor inside the sensor to measure the ethanol percentage and changes the output signal accordingly. The signal circuit carries the ethanol percentage via the frequency signal. The ECM provides an internal pull up to 5V on the signal circuit, and the fuel composition sensor pulls the 5V to ground in pulses. The normal range of operating frequency is between 50 - 150 Hz. The microprocessor inside the sensor is capable of a certain amount of self-diagnosis. An output frequency between 180 Hz and 190 Hz indicates that the fuel is contaminated. The Diagnostic Trouble Code (DTC) will be set when the ECM detects that the fuel composition sensor output frequency is less than 45 Hz for greater than 6s.
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